Magical Masonry Heaters for Green Home Heating

 

Sometimes old things are better than new, like old houses, historic buildings, and castles. The latest trend in home heating fits into that category. Masonry heaters have been around for hundreds of years in Europe, but are just recently catching on in the U.S. And the great thing about heaters is that they are GREEN. People needed to heat their homes in an efficient manner in olden times just as today in order to save their forests. Inefficient open fireplaces took too much of their valuable resources, so another method had to be developed. No one knows who the first mason was who came up with the idea of devising something that would retain heat for long periods of time, then radiate it into the home while using less wood, but whoever he was, he (or she) was a genius.

Masonry heaters have been redesigned and altered over the years, but heaters all have the same characteristics with complex channels to slow down and trap heat from flue gasses, and a mass of masonry to retain that heat, then radiate it to the living space over a period of up to 20 hours. By the time the products of combustion get to the exit of the flue, the smoke is white, and the particulate emissions are very low. One load of wood can usually provide heating for the average size home for 8-12 hours. Compared to even the best high-efficiency wood–burning stoves on the market today, gas and oil-fired furnaces, and certainly inefficient open fireplaces, masonry heaters can’t be beat. Service should be completed annually by a professional chimney sweep familiar with masonry heaters, which are unlike any other wood-burning appliance.

To see technical specifications and testing results, photos of heaters, manufacturers, and a list of heater masons, contact the Masonry Heater Association of North America through www.mha-net.org. There is a chat list set up for anyone interested in masonry heaters at http://groups.yahoo.com/group/MasonryHeaters.

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Marge Padgitt is the author of The Chimney & Hearth Pro’s Resource Book and Wood-Fired Heating and Cooking. She is the president of HearthMasters, Inc.  www.hearthmasters.net.

Chimney Fire in Prairie Village, KS Captured on Camera

 

A chimney fire occurred in February of 2023 in the 4600 block of West 82^nd St, Prairie Village Kansas. The neighbor captured photos of the fire department putting out the fire and sent them to us. The neighbor happens to be a client of HearthMasters. Since it is not common to get photos of chimney fires while they are in progress, we decided to post this event in order to warn people about the dangers of chimney fires.

Chimney fires occur when flammable creosote ignites inside a smoke chamber or flue due to an errant spark, a fire that is too large, or the use of paper, which can be pulled upward by draft and ignite the creosote. The amount of creosote inside the flue, along with draft, will determine how long the fire keeps going.

Most chimney fires are extinguished by expanding creosote, and often homeowners are unaware that they occurred. The damage may be found later by a chimney sweep. The interior and exterior of a chimney may be severely damaged by expansion and contraction caused by the heat of a chimney fire, making it unusable, and causing thousands of dollars of damage. Chimney fire damage is covered by homeowner’s insurance.

Some chimney fires are noticed at the time the occur, and that is when the fire department is called to put it out. Homeowners should always call the fire department when a fire occurs because it might not be contained inside the chimney if there are any breechings in the masonry or if combustible framing is incorrectly installed next to the chimney, which unfortunately happens too often. 

One of our customers stayed up all night watching his house after a chimney fire occurred, and had to call the fire department back three times because it kept reigniting combustible framing in the wall area. Had he not stayed up the house may have burned completely, 

After a chimney fire has occurred, the chimney should be inspected by a qualified professional chimney sweep using a chimney camera. If damages are found, which is very likely, the sweep should document the damages with photos and a written evaluation report for insurance purposes. Homeowners should not attempt to remove burnt creosote or do an inspection themselves.

Close up of firemen on the roof

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Marge Padgitt is president of HearthMasters, Inc. in Independence, Missouri. She is the author of The Chimney and Hearth Pro's Resource Book and Wood-Fired Heating and Cooking. www.chimkc.com 

The Benefits of Biomass Tax Credit for Wood and Pellet Stoves

 

High-efficiency wood-burning insert by Regency

By Marge Padgitt

Homeowners planning to install an alternative heating appliance should review the Biomass Tax Credit that provides an incentive for homeowners to install highly efficient wood and pellet stoves. This tax credit, which runs from January 1st, 2023, to December 31st, 2032, allows eligible taxpayers to receive a credit of 30% of the purchase and installation costs, up to $2,000 annually.

The Biomass Tax Credit, enacted as part of the Inflation Reduction Act, was implemented to promote the adoption of more sustainable and efficient heating options in residential properties. This tax credit is applicable to wood and pellet stoves that meet specific criteria. To qualify for the credit, the stoves must have a thermal efficiency of at least 75% per the higher heating value (HHV) of the fuel, and be listed as an approved appliance. The tax credit is available for purchases and installations completed between January 1, 2023, and December 31, 2032.

In recent years, wood-burning appliance manufacturers have improved efficiency over their older models. Biomass fuel, which includes wood and wood-derived pellets, offers several advantages over traditional heating methods. One of the key benefits is its lower carbon footprint compared to fossil fuels. Biomass fuel is considered renewable as it is derived from organic materials, such as wood waste and agricultural crops. When burned in high-efficiency stoves, biomass fuel emits minimal greenhouse gases, contributing to reduced environmental impact. Additionally, biomass fuel is often sourced locally, supporting local economies and reducing dependence on foreign energy sources.

It is important to choose a stove that meets the thermal efficiency requirements to be eligible for the tax credit. Not all stoves meet these standards. There are stoves available at large box stores that do not meet the requirements, so choose a reputable hearth retailer or chimney service company to get a quality appliance. To identify qualifying products, individuals can refer to the Environmental Protection Agency's certified wood heater database, which lists stoves with efficiencies of at least 75%. Ask your hearth retailer or chimney sweep about the stoves they carry that qualify for the tax credit.

To claim the Biomass Tax Credit, homeowners must keep receipts for the purchase and installation, and the manufacturer's tax credit certificate. The manufacturer's certificate can typically be found on the manufacturer's website and should include information such as the manufacturer's name and address, the stove's make and model, proof of eligibility, and the manufacturer's signature. When filing taxes, individuals should complete Form 5695, available from the Internal Revenue Service (IRS), and include the necessary information, or give the information to your accountant. The credit offsets tax you owe, and it is not refunded to you.

Several manufacturers sell wood and pellet stoves that qualify for the Biomass Tax Credit. These include Regency, Quadra-Fire, Harman, Hearthstone, and Vermont Castings.

Like any heating system, biomass stoves require regular maintenance to ensure optimal performance and safety. Contact a professional chimney sweep for this service. Stoves should be swept annually, or bi-annually if used for continual heating purposes to remove flammable creosote. Only burn cordwood in the appliance and never burn treated wood, hedge, paper, or railroad ties. It is critical to follow the manufacturer's guidelines for cleaning, inspection, and maintenance.

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Marge Padgitt is the president of HearthMasters, Inc. in Independence, Missouri. She is the author of Wood-Fired Heating and Cooking and The Chimney and Hearth Pro's Resource Book. www.chimkc.com

Masonry Heaters are the Best Design for Heating with Wood

By Marge Padgitt

HearthMasters, Inc.

Sometimes old things are better than new, like old houses, historic buildings, and castles. The latest trend in home heating fits into that category. Masonry heaters have been around for hundreds (actually going back to Roman times) of years in Europe, but are just recently catching on in the U.S. And the great thing about heaters is that they are GREEN. People needed to heat their homes in an efficient manner in olden times just as today in order to save their forests. Inefficient open fireplaces took too much of their valuable resources, so another method had to be developed. No one knows who the first mason was who came up with the idea of devising something that would retain heat for long periods of time, then radiate it into the home while using less wood, but whoever he was he was a genius.

Masonry heaters have been redesigned and altered over the years by different masons in Finland, Russia, Germany, Austria, and the United States. But heaters all have the same characteristics with complex channels to slow down and trap heat from flue gasses, and a mass of masonry to retain that heat, then radiate it to the living space over a period of up to 20 hours. By the time the products of combustion get to the exit of the flue, the smoke is white, and the particulate emissions are very low. One load of wood can usually provide heating for the average size home for 8-12 hours. Compared to even the best high-efficiency wood–burning stoves on the market today, gas and oil-fired furnaces, and certainly inefficient open fireplaces, masonry heaters can’t be beat.

Custom granite masonry heater
Courtesy of HearthMasters, Inc.

Another benefit masonry heaters offer is that they don’t require electricity, gas, or ductwork to distribute the heat. In a properly designed home with an open floor plan and the heater in the center of the home, the heat will radiate evenly throughout. Ideally, heaters are built in new home construction, but they can be added to existing homes if the layout is right. Heaters require a suitable foundation to support the massive masonry, which weighs three to six tons by the time all of the firebrick, block, cast iron doors, dampers, and exterior masonry facing is installed.

Heaters can be enhanced with heated benches to sit on, mantels, wood storage bins, and even bake ovens. Pizza and bread from a wood-fired bake oven has an incredible and unique taste that is not to be missed, and entire meals can be cooked in the oven if desired. An experienced heater mason can not only design and build the right size and type of heater for a home but make it beautiful to look at as well. An exterior finish of soapstone, tile, sandstone, or brick can make a dramatic statement. Heater masons will work with the homeowner to come up with a custom design that suits the home or use one of many masonry heater kits that are available from several manufacturers (usually incorporating soapstone) in a variety of designs.

Use of natural non-toxic materials and the renewable resource of wood make masonry heaters the perfect solution for a green home.

The trade is very specialized, with only a few heater masons scattered across the U.S. Fortunately, most of these masons will travel to do installations. Some have even traveled to Japan, China, and South America to build heaters. Often several heater masons will help each other out since these are big projects. In days of old, the heater masons kept their trade secret, even to the point of not leaving the room until the heater was completely finished so no one else could see how the interior was built. At that time, the livelihood of the masons was dependent on this secrecy. The trade is so skilled that the only way to learn is to do hands-on assistance with an experienced heater mason, and that is part of the reason the Masonry Heater Association was formed. The older masons do not want this to become a lost art, so they help train others. The Certified Heater Mason program was developed by the experienced MHA members in order to assure that the knowledge is not lost.

In the U.S. many people are not yet aware of masonry heaters, so it is a challenge for a heater mason to make a living out of just building heaters. Most heater masons also build other types of projects such as fireplaces, chimneys, outdoor bake ovens. Some are timber frame or log home builders or own brickyards. Most are very aware of the green building trend and are interested in sustainable living. Many heater masons will travel to build a heater because they love doing it and love the satisfaction they get out of building something that is very specialized.

Pricing for heaters is what most would consider being on the high end, and a long-term investment. The average cost a homeowner may expect to pay is from $15,000 to $30,000, with price depending on the complexity of the heater, material costs, and labor. The expected time to get a return on your money is approximately 10 years. The time to build a completed heater may be up to four weeks or more, depending on how many skilled craftspeople are working. Many homeowners will elect to be an assistant on the job in order to lower their costs. In some cases, if a heater mason is traveling the homeowner will put him up at their house or a local hotel. When traveling the masons usually work long hours in order to get the project done sooner.

Mark Twain discovered masonry heaters while traveling through Europe and wrote about them: "All day long and until past midnight all parts of the room will be delightfully warm and comfortable … Its surface is not hot: you can put your hand on it anywhere and not get burnt. Consider these things. One firing is enough for the day: the cost is next to nothing: the heat produced is the same all day, instead of too hot and too cold by turns… America could adopt this stove, but does America do it? No, she sticks placidly to her own fearful and wonderful inventions in the stove line. The American wood stove, of whatever breed, is a terror. It requires more attention that a baby. It has to be fed every little while, it has to be watched all the time: and for all reward you are roasted half your time and frozen the other half... and when your wood bill comes in you think you have been supporting a volcano. It is certainly strange that useful customs and devices do not spread from country to country with more facility and promptness than they do."

Find out more about masonry heaters, including technical specifications and testing results, photos of heaters, manufacturers, and a list of heater masons, contact the Masonry Heater Association of North America through www.mha-net.org. There is a chat list set up for anyone interested in masonry heaters at http://groups.yahoo.com/group/MasonryHeaters.

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Marge Padgitt is a past board member for the MHA.  She is president of HearthMasters, Inc. in Kansas City, Missouri. Her husband, Gene Padgitt, is one of only 32 Certified Heater Masons.

HearthMasters Celebrates 40 Years in Business

 

Local Chimney Company Celebrates Forty Years in Business   HearthMasters, Inc. is celebrating forty years in business. Gene Padgitt started the company in 1982 as a one-man chimney sweeping operation, which has grown to become a chimney and fireplace restoration business with multiple employees.   Independence, Missouri, December 9, 2022   Gene Padgitt was laid off from Safeway Foods in the summer of 1982 and was looking for work when he ran across an ad in Mother Earth News Magazine which looked appealing. The ad said a person could earn as much as $49 to sweep a chimney after purchasing $1,600 in equipment, which included a huge vacuum system by August West. Gene consulted with his future brother-in-law, Frank Kithcart, who worked as a chimney sweep in Seattle, and Frank encouraged him to make the plunge. In his first season as a chimney sweep Gene made $10,000 after placing a single ad. It was then that he knew he was onto something that could turn into a full-time profitable business, however, Gene also realized that he didn’t know as much as he needed to, and there was more to it that just sweeping chimneys. In 1986 Marge Padgitt joined the company and took over writing reports and estimates, and marketing. They both attended educational seminars and training by the National Chimney Sweep Guild and other industry organizations and got certified by the Chimney Safety Institute. Together, Gene and Marge built the company with additional employees and services which include diagnosis of performance problems, restoration and building of masonry chimneys, fireplaces, brick ovens, masonry heaters, and more. They do residential, commercial, and government work. Gene is one of only a 32 Certified Heater Masons in the world and has won over a dozen awards for his masonry work. He also specializes in historic chimney restoration, which is quite different than modern chimney restoration. Gene obtained a degree in Heating, Ventilation, and Cooling in 1986, and is an NFI Certified Gas Specialist. He began doing fire investigations in 1996 for a local fire marshal and obtained his State Certified Private Fire Investigator License shortly after. He is the only PFI who specializes in structural fires related to chimneys, fireplaces, and heating appliances in Missouri, Kansas, and other neighboring states, so is in big demand by insurance companies and forensic companies. Marge Padgitt is a Missouri licensed Private Investigator. She is very active in the chimney industry and served on the board of directors for the Midwest Chimney Safety Council for 25 years; and on the board of directors for the National Chimney Sweep Guild; the Midwest Hearth, Patio, and Barbecue Association; and the Masonry Heater Association of North America. Marge published the MCSC Magazine and her own Wood-Fired Magazine. She is the author of over 250 articles which appeared in magazines and online newspapers nationwide. She has presented free chimney safety seminars to local homeowner groups and associations for many years. Marge wrote “The Chimney and Hearth Pro’s Resource Book,” and “Wood-Fired Heating and Cooking,” which Gene consulted on. She has more books in the works and will bring a new show to her YouTube Channel in January 2023 called “The Chimney Lady.” The show will focus on chimney, fireplace, and heating appliance safety, maintenance, and use. The Padgitts have maintained an office in Independence, Missouri since 1987. Long-term lead employees include Maria McKenzie, Tony Gross, and Ron Schmidt. HearthMasters, Inc. is the only chimney restoration company that holds a Master Mechanical License, which is required in most cities in the greater Kansas City area to do relining of chimneys or installation of hearth appliances.   Contact: Marge Padgitt Email: office@chimkc.com Cell: 816-365-9492

Gene showing a customer what the inside of his chimney looks like by using a chimney camera system.

Marge and Gene Padgitt

Gene Padgitt in his tuxedo with his Karmann Ghia in the 1984 Raytown parade Gene working on an historical chimney in Northeast Kansas City

Historical chimney restoration project on a Queen Anne Victorian home in NE Kansas City Custom built stone masonry heater built by Gene Padgitt

Everything you need to know about Wood-Fired appliances Wood-Fired Heating & Cooking is a guide for homeowners, preppers, and homesteaders who are planning to install a wood-fired heating appliance, improve their existing masonry fireplace, or install a wood-fired cooking appliance. Industry veterans Gene and Marge Padgitt explain how each type of appliance works and how to properly locate, operate, and maintain them. Heating appliances covered in this book are masonry fireplaces, Rumford fireplaces, circulating fireplaces, furnaces, wood-burning fireplace inserts, freestanding stoves, masonry heaters, and rocket mass heaters. Wood selection and preparation is included. Cooking appliances discussed are wood-burning indoor cook stoves, indoor and outdoor brick ovens and oven kits, Tandoori ovens, grills, and campfires along with cooking tools and utensils. More info: www.woodfiredpub.com $15 each or two for $28.00. Available in our office by appointment or order online. _____________________________________________________ Contact: Marge Padgitt  office@chimkc.com 816-365-9492 cell